Sustainable Mining: Reuse of Clay from Abandoned Areas in the South of Brazil for Ceramic Production Based on a Simplex Design.

The environmental impact of clay mining can be minimized using extractive mineral circularity practices. Combining the available knowledge of the characteristics of different clays with statistical tools was a decisive step for the improved use of mining resources. Through blends, all the mined materials can be incorporated to produce quality ceramic products. This study identified two types of clay from abandoned mining areas in the southern state of Santa Catarina, Brazil. These raw materials were valued together with plastic clay, which is widely used in the region, to develop 10 different formulations using a mixture design method. The clays were characterized using average granulometric distribution, mineralogical composition, and chemical, thermal and plasticity analyses. The specimens were shaped by extrusion, dried in an oven, fired in a muffle furnace and characterized based on their shrinkage, water absorption and compressive strength values. Two clays with varying characteristics-one with low workability and the other with a high silica content-exhibited difficulties (generating defects) in the extrusion shaping process, which compromised the final quality of the ceramic paste. Results showed that incorporating up to 45% by mass of the low-workability clay resulted in an increase in water absorption. The more siliceous clay improved dimensional control; however, its use at high contents (~80%) decreased the mechanical resistance. Nevertheless, when used in controlled amounts, these clays can be beneficial to the production of blocks and bricks because they have the potential to improve some properties of the finished ceramic products.

Kinetic analysis of constructed systems for the recovery of contaminated areas by acid mine drainage.

INTRODUCTION: Flowing of the acid mine drainage may contaminate the adjacent water bodies causing substantial changes in the aquatic ecosystem. This aspect is the most relevant problem in the southern of Santa Catarina once the contaminated areas are inserted in the watershed of the Araranguá, Urussanga, and Tubarão rivers, increasing the need for recovery studies. These areas are between Criciúma, Içara, Urussanga, Siderópolis, Lauro Müller, Orleans, and Alfredo Wagner towns where a conservation unit exist called the Environmental Preservation Area of Baleia Franca. Aiming to compare the kinetics of the ash derived from burning coal and to neutralize acid mine drainage, different neutralizer, limestone, fly, and bottom ash, was mounted on a pilot scale experiment. DISCUSSION: The transport parameters showed the same order of infiltration and dispersion: fly ash < bottom ash < limestone. The order of measured alkalinity was: limestone < fly ash < bottom ash, with pH values of 9.34, 12.07, and 12.25, respectively. The limestone kinetics of acidic drainage neutralization was first order with reaction rate constant k = 0.0963 min(-1), bottom ash was 3/4 with k = 0.0723 mol(1/4) L(-1/4) min(-1), and the fly ash had higher order kinetics, 4/3, with reaction rate constant k = 27.122 L(1/3) mol(-1/3) min(-1). However, by mathematical modeling, it was found that due to a combination of transport and kinetics, only limestone treatment reached a pH above 6 within 5 years, corresponding to the ideal as planned.

Emprego de coberturas secas no controle da drenagem ácida de mina: estudos em campo / Use of dry cover systems to control acid mine drainage: field studies

No sul catarinense, cristais de pirita associados a rejeitos de beneficiamento de carvão mineral, quando alterados, desencadeiam o processo conhecido como drenagem ácida de mina (DAM). Este trabalho objetivou avaliar a eficiência de três sistemas de coberturas secas sobre estes rejeitos, como uma opção para o controle da DAM. Agentes neutralizantes da DAM como a cinza pesada e o calcário foram misturados com os rejeitos ou dispostos acima destes. Para reduzir a infiltração de água e difusão de oxigênio no meio, foi empregada uma camada de 50 cm de solo silte-argiloso compactado. Os experimentos foram monitorados por um ano, sendo analisados nos lixiviados alguns parâmetros indicadores da DAM, além da presença de bactérias ferro-oxidantes e sulfato-redutoras. Os resultados obtidos indicaram uma boa eficiência na prevenção da DAM de dois dos três sistemas de coberturas pesquisados.

In the southern of the Santa Catarina state, the weathering and oxidation of pyrite-containing coal has been the major agent of Acid Mine Drainage (AMD) production. The purpose of this study was to verify the efficiency of three different cover systems to inhibit AMD. Experiments were built in field lysimeters with alkaline agents - bottom ash and limestone - placed over or mixed with fresh coal waste. To reduce the water infiltration rates and oxygen diffusion 50 cm of compact mud soil layer was put over waste. The top cover was constituted by 10 cm of the same soil, mixed with bottom ash. During one year, these experiments have been monitored through chemical (pH, Eh, Fe2+, Fe total, Al, Ca, Mg, Zn, Pb and Mn) and microbiological (Thiobacilus ferroxidans presence) composition of effluents. The results indicated that two of three cover systems employed were efficient on AMD prevention.